AI Tech for Industrial Manufacturers: Not a Buzzword but a Game-Changer

BeChained
4 min readOct 21, 2024

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Artificial intelligence (AI) is no longer a futuristic buzzword, but a transformative tool revolutionizing industries, particularly manufacturing. To be at the forefront of this revolution, they need concrete solutions that deliver measurable benefits. So, to make them ready to embrace real-time Industry 4.0 applications. Here is how to expect delivering tangible outcomes, making AI technology a must-have for forward-thinking companies.

1. Unmatched ROI: Payback in Less Than a Year

One of the most compelling advantages of deploying AI-powered solutions is the fast return on investment (ROI). For instance, for every dollar invested in BeChained’s technology, manufacturers save $4 . This is an exceptional return that leads to full payback in less than 12 months. This quick ROI not only justifies the initial cost. But also, it incentivizes to scale up AI deployments across many facilities, driving continuous improvement in operational efficiency.

Continuosly measuring performance is key to support organization and justify investments.

2. Incremental Performance: Compounding Savings and Reinvestment

AI technology projects need to measure performance. But not just stop at initial savings. This continuously improves processes over time, leading to incremental performance gains and enhancing cost-efficiency. This additional performance boost enables companies to reinvest their savings into expanding AI applications across their production lines and facilities. The more the system is used, the more benefits compound — creating a virtuous cycle of optimization, cost savings, and reinvestment.

3. Network Effects: Learning Across Facilities for Optimized Performance

AI technology thrives on the principle of network effects. The more extensively it is deployed across different sites and processes, the more data it can analyze. And so the better it performs. Every facility that adopts the solution feeds additional insights into the AI. This allows to learn from diverse conditions and operational contexts. As the network grows, the technology becomes smarter. This unlocks higher levels of operational efficiency, otherwise impossible to achieve through siloed, or only in single-site systems.

4. Real-Time Execution and Data-Driven Decision-Making

Unlike traditional systems that rely on had coded logic, or on historical data and delayed decision-making, BeChained’s AI operates in real time. So, it optimizes processes dynamically, freeing up operators from repetitive tasks. Thus, allowing them to focus on higher-value activities. With AI handling real-time decision-making based on live data, actions and environment changes, manufacturers gain a significant edge in responsiveness, agility, and precision. These are crucial elements for success in the fast-paced manufacturing world.

5. Carbon Footprint Reduction and Sustainability Gains

One of the most pressing concerns for modern manufacturers is reducing their carbon footprint. AI-driven optimizations lead to significant reductions in energy consumption and emissions. This aligns with corporate sustainability goals, allowing manufacturers to not only reduce direct emissions. Also they benefit from carbon footprint compensations at the product level. These improvements enhance brand reputation and appeal to eco-conscious consumers, making sustainability a competitive advantage rather than a regulatory burden.

6. Plug-and-Play Simplicity: No Long Training or Historical Data Required

One of the misconceptions about deploying AI solutions in manufacturing is that they require vast amounts of historical data or long training periods. BeChained debunks this myth by offering a plug-and-play solution. This is the easiest “set it and forget it” solution powered by reinforcement learning models. The AI start delivering value with minimal effort, as it learns from its environment in real-time. This makes it extremely easy to implement. Unlike other AI systems, BeChained does not require months of setup or expensive data collection. So, it becomes accessible and low-risk for any manufacturer.

7. Risk-Free from Downtime or Unexpected Events

Manufacturers are often wary of new technologies, because of concerns about downtime or unexpected system failures. BeChained addresses these concerns with a robust, risk-free solution that seamlessly integrates into existing operations without disrupting workflows. No proprietary hardware is required, rather it connects with the existing facility devices through standard industrial protocols. The AI is designed to anticipate and mitigate potential risks, such as machine outages or downtime, ensuring smooth operations. This risk-averse approach provides peace of mind to manufacturers, making the deployment of AI solutions a strategic, low-risk decision.

Conclusion: A Practical Pathway to Industry 4.0

AI technology offers manufacturers a proven pathway to Industry 4.0, with measurable benefits that go far beyond the hype. With a rapid payback, continuous performance improvements, and powerful network effects, manufacturers save costs and reduce emissions, at the time. Moreover, they improve decision-making without the hassle of complicated training or setup. In short, BeChained transforms AI from an abstract concept into a practical tool for real-world, real-time improvements.

For manufacturers seeking to future-proof their operations and stay competitive in a rapidly evolving market, BeChained’s AI-powered solutions are the perfect investment.

So, the era of AI-driven manufacturing is not coming — it’s already here.

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BeChained
BeChained

Written by BeChained

AI to eliminate wasted energy in manufacturing through energy efficiency & unlocking demand-response opportunities